ASTM B111 / ASME SB111 / Copper and Copper Alloy Seamless Condenser Tubes supplier & distributor in India
ASTM B-111-89a / ASME SB-111-89a
COPPER AND COPPER ALLOY SEAMLESS CONDENSER TUBES AND FERRULE
1. Scope
1.1 This specification covers seamless tube and ferrule stock of copper and various copper alloys up 31/8 in, inclusive, in dimeter, for use in surface condensers, evaporators, and heat exchangers. tubes for this application are normally made from the following coppers or copper alloys:
Copper or Copper Alloy
Previousoy Use
Type of Metal
UNS No
Designaation
C10200
OF
Oxygen-free without residual deoxidants
C12000
DLP
Phosphorixed, low residual phosphorus
C12200
DHP
Phosphorized, high residual phosphorus
C14200
DPA
Phophorized, arsenical
C19200
-
Phophorized, 1% iron
C23000
-
Red brass
C28000
-
Muntz Metal
C44300
-
Admiralty Metals,B,C,and D
C44400
-
-
C44500
-
-
C60800
-
Aluminum Bronze
C68700
-
Aluminum Brass, B
C70400
-
95-5 Copper-Nikel
C70600
-
90-10 Copper-Nikel
C71000
-
80-20 Copper-Nikel
C71500
-
70-30 Copper-Nikel
C71640
-
Copper-Nikel-iron-Manganese
C72200
-
-
1.2 Warning - Mercury is a definite health hazard in use and disposal (See 12.1.)
Copper Alloy UNS No.
Copper Plus Named Elements % min.
C60800
99.5
C70400
99.5
C70600
99.5
C71000
99.5
C71500
99.5
C71640
99.5
C72200
99.8
For copper alloys in which zinic is specified as the remainder. either copper or zinc may be taken as the difference
between the sum of all the elements analyzed and 100%
TABLE 1 CHEMICAL REQUIREMENTS
Composition, %
Copper or Copper Alloy UNS No.
CopperA
Tin
Aluminum
Nickel, incl Cobalt
Lead, max
Iron
Zinc
Managnese
Arsenic
Antimony
Phosphorus
Chro mium
Other Named Elements
C10200
99.95 min
-
-
-
-
-
-
-
-
-
-
-
-
C12000
99.90 min
-
-
-
-
-
-
-
-
-
0.004-0.012
-
-
C12200
99.9 min
-
-
-
-
-
-
-
-
-
0.015-0.040
-
-
C14200
99.40 min
-
-
-
-
-
-
-
0.15-0.50
-
0.015-0.040
-
-
C19200
98.7 min
-
-
-
-
0.8-1.2
-
-
0.15-0.50
-
0.01-0.04
-
-
C23000
84.0-86.0
-
-
-
0.05
0.05 max
remalnder
-
-
-
-
-
-
C28000
59.0-63.0
-
-
-
0.30
0.07 max
remainder
-
-
-
-
-
-
C44300
70.0-73.0
0.9-1.2
-
-
0.07
0.06 max
remainder
-
0.02-0.06
-
-
-
-
C44400
70.0-73.0
0.9-1.2
-
-
0.07
0.06 max
remainder
-
-
0.02-0.10
-
-
-
C44500
70.0-73.0
0.9-1.2
-
-
0.07
0.06 max
remainder
-
-
-
0.02-0.10
-
-
C60800
remainder
-
5.0-6.5
-
0.10
0.10 max
-
-
0.02-0.35
-
-
-
-
C68700
76.0-79.0
-
1.8-2.5
-
0.07
0.06 max
remainder
-
0.02-0.10
-
-
-
-
C70400
remainder
-
4.8-6.2
0.05
1.3-1.7
1.0max
0.30-0.8
-
-
-
-
-
C70600
remainder
-
9.0-11.0
0.05B
1.0-1.8
1.0maxB
1.0max
-
-
B
-
B
C71000
remainder
-
19.0-23.0
0.05B
0.50-1.0
1.0maxB
1.0max
-
-
B
-
B
C71500
remainder
-
29.0-33.0
0.05B
0.40-1.0
1.0maxB
1.0max
-
-
B
-
B
C71640
remainder
-
29.0-32.0
0.05B
1.7-2.3
1.0maxB
1.5-2.5
-
-
B
-
B
C72200
remainder
-
15.0-18.0
0.05B
0.50-1.0
1.0maxB
1.0max
-
-
B
0.30 -0.70
B
A Copper (including silver), B When the product is for subsequent welding applications, and so specified by the purchaser, zinc shall be 0.50% max, lead 0.02% max, phosphorus 0.02% max, sulfur 0.02% max, and carbon 0.05% max. When all the elements in Table 1 are analyzed, their sum shall be as shown in the following table.
Copper Alloy UNS No.
Copper Plus Named Elements.% min
C23000
99.8
C28000
99.7
C44300
99.6
C44400
99.6
C44500
99.6
C68700
99.5
TABLE 2 TENSILE REQUIREMENTS
Copper or Copper Alloy UNS No.
Temper Designation
Tensile Strength min ksiA
Yield strengthB min ksiA
Elongation in 2 in, min%
Standard
Former
C10200, C12000, C12200, C14200
H55
light-drawn
36
30
...
C10200, C12000, C12200, C14200
H80
hard-drawn
45
40
...
C19200
061
annealed
38
12
...
C23000
061
annealed
40
12
...
C28000
061
annealed
50
20
...
C44300, C44400, C44500
061
annealed
45
15
...
C60800
061
annealed
50
19
...
C68700
061
annealed
50
18
...
C70400
061
annealed
38
12
...
C70400
H55
light-drawn
40
30
...
C70600
061
annealed
40
15
...
C70600
H55
light-drawn
45
35
...
C71000
061
annealed
45
16
...
C71500
061
annealed
52
18
...
C71500
-
-
-
-
-
Wall thicknesses up to 0.048 in, incl
HR50
drawn, stress-relieved
72
50
12
Wall thicknesses over 0.048 in.
HR50
drawn, stress-relieved
72
50
15
C71640
061
annealed
63
25
...
C71640
HR50
drawn, stress relieved
81
58
...
C72200
061
annealed
45
16
...
C72200
H55
light-drawn
50
30
...
TABLE 3 EXPANSION REQUIREMENTS
Temper Designatio
Copper or Copper Alloy UNS No.
Expansion of Tbue Outside Diameter, in Percent of Original Outside Diameter
Standard
Former
061
annealed
C19200
30
C23000
20
C28000
15
C44300,C44400,C44500
20
C60800
20
C68700
20
C70400
30
C70600
30
C71000
30
C71500
30
C71640
30
C72200
30
H55
light-drawn
C10200,C12000,C12200
20
C14200
20
C70400
20
C70600
20
C72200
20
HR50
drawn,stress relieved
C71500
20
hard-drawn, end annealed
C10200,C12000,C14200
30
TABLE 4 NOTCH DEPTH
Tube Wall Thickness, in.
Tube Outside Diameter, in.
Over ¼to ¾, incl
Over ¾ to 1 ¼, incl
Over 1¼ to 3?, incl.
Over 0.017-0.032
0.005
0.006
0.007
0.032-0.049, incl
0.006
0.006
0.0075
0.049-0.083, incl
0.007
0.0075
0.008
0.083-0.109, incl
0.0075
0.0085
0.0095
0.109-0.120, incl
0.009
0.009
0.011
TABLE 5 DIAMETER OF DRILLED HOLES
Tube Outside Diameter, in.
Diameter of Drilled Holes, in.
Drill No.
¼-¾, incl
0.025
72
Over ¾-1, incl
0.031
68
Over 1-1¼, incl
0.036
64
Over 1¼-1½, incl
0.042
58
Over 1½-1¾, incl
.0046
56
Over 1¾-2, incl
0.052
55
Hydrostatic Test - Each tube shall stand, without showing evidence of leakage, an internal hydrostatic pressure sufficient to subject the material to a fiber stress of 7000 psi, determined by the following equation for thin hollow cylinders under tension. The tube need not be tested at a hudrostatic pressure of over 1000psi unless so specified.
P = 2St/(D-0.8t) where: P = hydrostatic pressure, psig. t = thickness of tube wall, in. D = outside diameter of the tube. in., and S = allowable stress of the material, psi.
TABLE 6 DIAMETER TOLERANCES
Outside Diameter, in
Wall Thickness, in.
0.020A 0.022 0.025 0.028
0.032
0.035
0.042
0.049 and Over
Diameter Tolerance, Plus and Minus, in.
Up to 0.500, incl
0.003
0.0025
0.0025
0.0025
0.0025
Over 0.500-0.740, incl
0.0040
0.004
0.004
0.0035
0.003
Over 0.500-7.40, incl
0.0060
0.006
0.005
0.0045
0.004
Over 0.740-1.000, incl
...
0.009
0.008
0.006
0.045
Over 1.250-1.375, incl
...
...
...
0.008
0.005
Over 1.375-2.000, incl
...
...
...
...
0.006
A Tolerances in this column are applicable to light drawn and drawn tempers only. Tolerances for annealed tempers shall be as agreed upon between the manufacturer and the purchaser.
TABLE 7 WALL THICKNESS TOLERANCES, PLUS AND MINUS IN.
Wall Thicness, in.
Outside Diameter, in.
Over ? to ?, incl
Over ? to 1, incl
Over 1 to 2, incl
0.020, incl to 0.032
0.003
0.003
...
0.032, incl to 0.035
0.003
0.003
0.004
0.035, incl to 0.058
0.004
0.0045
0.0045
0.058, incl to 0.083
0.0045
0.005
0.005
0.083, incl to 0.120
0.005
0.0065
0.0065
0.120, incl to 0.134
0.007
0.007
0.0075
TABLE 8 LENGTH TOLERANCES
Specified Length, ft
Tolerance, all Plus, in.
Up to 15
3/32
Over 15-20, incl
1/8
Over 20-30, incl
5/32
Over 30-60, incl
3/8
Over 60-100, inclA
1/2
A Condenser tubes in lengths over 100 ft are not in present demand. Tolerance values for the lengths will be developed as experience dictates. Tolerance values for lengths in wall thicknesses of 0.020, incl. to 0.032 shall be as agreed upon between the manufacturer or supplier and the purchaser.
Tube. Outside Diameter, in
Tolerance
Up to ?, incl
0.010 in.
Over ?
0.016 in./in. of diameter
The properties and chemical compositions enumerated in this specification shall, in case of disagreement, be determined in accordance with the following ASTM methods:
Test
ASTM Designation
Chemical analysis
B 170A,E53,E54,E62,E75,E478
Grainsize
E112
Expansion (pin test)
B153
Mercurous nitrate
B154
Tension
E8
Nondestructive test
E243
A Reference to Specification B170 is to the suggested chemical methods in the annex thereof. When E-1 Committee has tested and published methods for assaying the low-level impurties in copper. the Specification B 170 annex will be eliminated.
APPENDIXES(Nonmadatory Information)
X1. DENSITY OF COPPER AND COPPER ALLOYS
X1.1 The densities of the alloys covered by this specification are given in Table X1.1.